Liquidphase Applications

Activated carbons for use in liquid-phase applications differ from gas-phase carbons primarily in pore size distribution. Liquid-phase carbons have significantly more pore volume in the macropore range, which permits liquids to diffuse more rapidly into the mesopores and micropores (61). The larger pores also promote greater adsorption of large molecules, either impurities or products, in many liquid-phase applications. Specific-grade choice is based on the isotherm (62,63) and, in some cases, bench or pilot-scale evaluations of candidate carbons.

Liquid-phase activated carbon can be applied either as a powder, granular, or shaped form. The average size of powdered carbon particles is 15-25 im (62). Granular or shaped carbon particle size is usually 0.3-3.0 mm. A significant factor in choosing between powdered and nonpow-dered carbon is the degree of purification required in the adsorption application. Granular and shaped carbons are usually used in continuous flow through deep beds to remove essentially all contaminants from the liquid being treated. Granular and shaped carbon systems are preferred when a large carbon buffer is needed to withstand significant variations in adsorption conditions, such as in cases where large contaminant spikes may occur. A wider range of impurity removal can be attained by batch application of powdered carbon, and the powdered carbon dose per batch can be controlled to achieve the degree of purification desired (61).

Batch-stirred vessels are most often used in treating material with powdered activated carbon (64). The type of carbon, contact time, and amount of carbon vary with the desired degree of purification. The efficiency of activated carbon may be improved by applying continuous, counter-current carbon-liquid flow with multiple stages (Fig. 3). Carbon is separated from the liquid at each stage by settling or filtration. Filter aids such as diatomaceous earth are sometimes used to improve filtration.

Granular and shaped carbons are generally used in continuous systems where the liquid to be treated is passed through a fixed bed (41pp.8-19,64). Compounds are adsorbed by the carbon bed in the adsorption zone (Fig. 4). As carbon in the bed becomes saturated with adsorbates, the adsorption zone moves in the direction of flow, and breakthrough occurs when the leading edge of the adsorption zone reaches the end of the column. Normally at least two columns in series are on line at any given time. When the first column becomes saturated, it is removed from service, and a column containing fresh carbon is added at the discharge end of the series. An alternative approach is the moving bed column (41pp.8-19). In this design the adsorp-

Contaminated liquor

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