Synthesis Of Multicomponent Separation Systems

The sequencing of distillation columns and other types of equipment for the separation of multicomponent mixtures has received much attention in recent years. Although one separator of complex design can sometimes be devised to produce more than two products, more often a sequence of two-product separators is preferable. Often, the sequence includes simple distillation columns. A summary of sequencing methods, prior to 1977, that can lead to optimal or near-optimal designs, is given by Henley and Seader [op. cit.]. More recent methods for distillation-column sequencing are reviewed by Modi and Westerberg [Ind. Eng. Chem. Res., 31, 839 (1992)], who also present a more generally applicable method based on a marginal price that is the change in price of a separation operation when the separation is carried out in the absence of nonkey components. The synthesis of sequences that consider a wide range of separation operations in a knowledge-based approach is given by Barnicki and Fair for liquid mixtures [Ind. Eng. Chem. Res., 29, 421 (1990)] and for gas/vapor mixtures [Ind. Eng. Chem. Res., 31,1679 (1992)]. A knowledge-based method is also given by Sheppard, Beltramini, and Motard [Chem. Eng. Comm., 106 (1991)] for the synthesis of distillation sequences that involve nonsharp separations where nonkey components distribute. The problem-decomposition approach of Wahnschafft, Le Rudulier, and Westerberg [Ind. Eng. Chem. Res., 32, 1121 (1993)] is directed to the synthesis of complex separation sequences that involve nonsharp splits and recycle, including azeotropic distillation. The method is applied using a computer-aided separation process designer called SPLIT An expert system, called EXSEP, for the synthesis of solvent-based separation trains is presented by Brunet and Liu [Ind. Eng. Chem. Res., 32,315 (1993)]. The use of ternary-composition diagrams and residue-curve maps, of the type made popular by Doherty and coworkers, is reviewed and evaluated for application to the synthesis of complex separation sequences by Fien and Liu [Ind. Eng. Chem. Res., 33, 2506 (1994)].

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