The physiological condition of the inoculum when it is transferred to the next culture stage can have a major effect on the performance of the fermentation. The optimum time of transfer must be determined experimentally and then procedures established so that inoculation with an ideal culture may be achieved routinely. These procedures include the standardization of cultural conditions and monitoring the state of an inoculum culture so that it is transferred at the optimum time, i.e. in the correct physiological state. The most widely used criterion for the transfer of vegetative inocula is biomass and such parameters as packed cell volume, dry weight, wet weight, turbidity, respiration, residual nutrient concentration and morphological form have been used (Hockenhull, 1980; Hunt and Stieber, 1986). Ettler (1992) demonstrated that the Theological behaviour of Streptomyces noursei could be used as the transfer criterion in the nystatin fermentation. The rheology of the seed fermentation changed from Newtonian to non-Newtonian behaviour and the optimum inoculum transfer time corresponded with this transformation.
Criteria which may be monitored on-line are the most convenient parameters to use as indicators of inoculum quality and these would include dissolved oxygen, pH (although pH would normally be controlled in seed fermentations) and oxygen or carbon dioxide in the effluent gas. Parton and Willis (1990) advocated the use of the carbon dioxide production rate (CPR) as a transfer criterion which requires analysis of the fermenter effluent air (see Chapter 8). This approach is suitable only when transfer is being made from a fermenter, but Parton and Willis stressed the importance of adopting this strategy even for the inoculation of laboratory-scale fermentations despite the fact that an adequate inoculum volume could be produced in shake flask. These workers provide an excellent example of the effect of inoculum transfer time on the productivity of a streptomycete secondary metabolite, as shown in Fig. 6.1a, b and c. The CPR of the ce a. O
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