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*Brink, Burggrabe, and Greenwell, Chem. Eng. Prog., 64(11), 82 (1968). To convert centimeters to inches, multiply by 0.394.

*Brink, Burggrabe, and Greenwell, Chem. Eng. Prog., 64(11), 82 (1968). To convert centimeters to inches, multiply by 0.394.

impaction and diffusion. Cooper (Air Pollut. Control Assoc. Prepr. 7502.1) evaluated the magnitude of forces operating between charged and uncharged particles and concluded that electrostatic attraction is the strongest collecting force operating on particles finer than 2 |m. Nielsen and Hill [Ind. Eng. C'hem. Fundam., 15, 149 (1976)] have quantified these relationships, and a number of practical devices have been demonstrated. Pilat and Meyer (NTIS Publ. PB-252653, 1976) have demonstrated up to 99 percent collection of fine particles in a two-stage spray tower in which the inlet particles and water spray are charged with opposite polarity. The principle has been applied to retrofitting existing spray towers to enhance collection.

Klugman and Sheppard (Air Pollut. Control Assoc. Prepr. 75-30.3) have developed an ionizing wet scrubber in which the charged mist particles are collected in a grounded, irrigated cross-flow bed of Tellerette packing. Particles smaller than 1 |m have been collected with 98 percent efficiency by using two units in series. Dembinsky and Vicard (Air Pollut. Control Assoc. Prepr. 78-17.6) have used an electrically augmented low-pressure [5 to 10 cm (2 to 4 in) of water] venturi scrubber to give 95 to 98 percent collection efficiency on sub-micrometer particles.

Particle Growth and Nucleation Fine particles may be subjected to conditions favoring the growth of particles either through condensation or through coalescence. Saturation of a hot gas stream with water, followed by condensation on the particles acting as nuclei when the gas is cooled, can increase particle size and ease of collection. Addition of steam can produce the same results. Scrubbing of the humid gas with a cold liquid can bring diffusiophoresis into play. The introduction of cold liquid drops causes a reduction in water-vapor pressure at the surface of the cold drop. The resulting vapor-pressure gradient causes a hydrodynamic flow toward the drop known as Stefan flow which enhances the movement of mist particles toward the spray drop. If the molecular mass of the diffusing vapor is different from the carrier gas, this density difference also produces a driving force, and the sum of these forces is known as diffusiophoresis. A mathematical description of these forces has been presented by Calvert (R-9) and by Sparks and Pilat [Atmos. Environ., 4, 651 (1970)]. Thermal diff erences between the carrier gas and the cold scrubbing droplets can further enhance collection through ther-mophoresis. Calvert and Jhaseri [ J. Air Pollut. Control Assoc., 24, 946 (1974)]; and NTIS Publ. PB-227307, 1973)] have investigated condensation scrubbing in multiple-sieve plate towers.

Submicrometer droplets can be coagulated through brownian diffusion if given ample time. The introduction of particles 50 to 100 times larger in diameter can enhance coagulation, but the addition of a broad range of particle sizes is discouraged. Increasing turbulence will aid coagulation, so fans to stir the gas or narrow, tortuous passages such as those of a packed bed can be beneficial. Sonic energy can also produce coagulation, especially the production of standing waves in the confines of long, narrow tubes. Addition of water and oil mists can sometimes aid sonic coagulation. Sulfuric acid mist [Danser, Chem. Eng., 57(5), 158 (1950)] and carbon black [Stokes, Chem. Eng. Prog., 46, 423 (1950)] have been successfully agglomerated with sonic energy. Frequently sonic agglomeration has been unsuccessful because of the high energy requirement. Most sonic generators have very poor energy-transformation efficiency. Wegrzyn et al. (U.S. EPA Publ. EPA-600/7-79-004C, 1979, p. 233) have reviewed acoustic agglomerators. Mednikov (U.S.S.R. Akad. Soc. Moscow, 1963) suggested that the incorporation of sonic agglomeration with electrostatic precipitation could greatly reduce precipitator size.

Other Collectors Tarry particulates and other difficult-to-handle liquids have been collected on a dry, expendable phenol formaldehyde-bonded glass-fiber mat (Goldfield, J. Air Pollut. Control Assoc., 20, 466 (1970)] in roll form which is advanced intermittently into a filter frame. Superficial gas velocities are 2.5 to 3.5 m/s (8.2 to 11.5 ft/s), and pressure drop is typically 41 to 46 cm (16 to 18 in) of water. Collection efficiencies of 99 percent have been obtained on submicrometer particles. Brady [Chem. Eng. Prog., 73(8), 45 (1977)] has discussed a clean-able modification of this approach in which the gas is passed through a reticulated foam filter that is slowly rotated and solvent-cleaned.

In collecting very fine (mainly submicron) mists of a hazardous nature where one of the collectors previously discussed has been used as the primary one (fiber-mist eliminators of the Brownian diffusion type and electrically augmented collectors are primarily recommended), there is the chance that the effluent concentration may still be too high for atmospheric release when residual concentration must be in the range of 1-2 |m. In such situations, secondary treatment may be needed. Probably removal of the residual mist by adsorption will be in order. See "Adsorption," Sec. 16. Another possibility might be treatment of the remaining gas by membrane separation. A separator having a gas-permeable membrane that is essentially nonliquid-permeable could be useful. However, if the gas-flow volumes are appreciable, the device could be expensive. Most membranes have low capacity (requiring high membrane surface area) to handle high gas-permeation capacity. See "Membrane Separation Processes," Sec. 20.

Continuous Phase Uncertain Some situations exist such as in two-phase gas-liquid flow where the volume of the liquid phase may approach being equal to the volume of the vapor phase, and where it may be difficult to be sure which phase is the continuous phase. Svrcek and Monnery [Chem. Eng. Prog., 89(10), 53-60 (Oct. 1993)] have discussed the design of two-phase separation in a tank with gasliquid separation in the middle, mist elimination in the top, and entrained gas-bubble removal from the liquid in the bottom. Monnery and Svrcek [Chem. Eng. Prog., 90(9), 29-40 (Sept. 1994)] have expanded the separation to include multiphase flow, where the components are a vapor and two immiscible liquids and these are also separated in a tank. A design approach for sizing the gas-liquid disengaging space in the vessel is given using a tangential tank inlet nozzle, followed by a wire mesh mist eliminator in the top of the vessel for final separation of entrained mist from the vapor. Design approaches and equations are also given for sizing the lower portion of the vessel for separation of the two immiscible liquid phases by settling and separation of discontinuous liquid droplets from the continuous liquid phase.

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